Valorchamp

High-quality valorization of mushroom cultivation residual streams

In Flanders, various types of edible mushrooms are cultivated, with the white button mushroom being by far the most important in terms of production volume. However, mushroom cultivation also generates a significant residual stream, namely the mushroom stems, and valorizing these would be a valuable circular step forward.

The Valorchamp project is a collaboration between research institutions, mushroom growers, and companies in the food sector that aims to valorize the stems of mushrooms and oyster mushrooms into high-quality components, such as ingredients for food (spreads, flavor enhancers) or bioactive components (preservatives, edible protective films). This builds on insights from the earlier CHampITINE project, which showed that chitin from mushroom stems can be converted into the highly sought-after biopolymer chitosan.

An important step within the project was the development of a zero-waste extraction process, allowing mushroom residual streams to be optimally utilized. A first scale-up to several kilos of end product was tested and yielded positive results, offering promising perspectives for processing mushroom waste in the entire food industry.

Additionally, we made progress in the conversion of chitin to chitosan, and discovered how to produce chitosan with specific properties, thereby significantly increasing the number of possible applications.

Download pdf file

VITO NV

Partners INAGRO vzw, BVBA Noppe-Duyck, Champignons Desmet Bv, Lesage Champignons, Cultichamp bv, Pleunis Biochamp BVBA, Vandechamp BVBA, Districhamp NV, Destacx bv, BonRill, Griffith Foods

Sectors

Themes

MOST IMPORTANT
RESULTS

  1. We developed a zero-waste extraction process that enables full valorization of mushroom stems. A first scale-up (to several kilos of dry end product) was tested and proved comparable to small-scale results.
  2. We clearly demonstrated that it is possible to extract residual mushroom streams, especially from oyster mushrooms, and process them into food products. The application as a flavor enhancer appears most promising.
  3. We successfully used residual fractions of white mushroom stems for the conversion of the existing chitin into chitosan. This is a highly demanded biopolymer with numerous applications, including cosmetics, crop protection, food, and biomedical products.
  4. We discovered that we can influence an important parameter of chitosan’s chemical structure — the degree of acetylation — which opens up possibilities to produce chitosan with specific properties for various applications.

MOST IMPORTANT
LESSONS LEARNED

  1. The side streams of mushroom cultivation appear to be not only usable in food products, but also offer potential for the local production of the biopolymer chitosan, which is used in cosmetics, crop protection, biomedical products…
  2. For the valorization of certain types of mushroom stems, it is desirable to adequately remove the remaining casing soil, but this currently proves (too) technically challenging.
  3. This is an exploratory project in which two promising ingredients were identified, but additional efforts will be required to bring the acquired insights into practice.

WHAT DOES
THE FUTURE HOLD?

The progress made in this project demonstrates the potential of circular solutions in the agriculture and food sector. By extracting valuable components such as chitin from local residual streams, Flemish mushroom growers can not only work more sustainably, but also contribute to the growing demand for plant-based biopolymers across various industries.

With this project, Flanders takes a significant step toward a circular economy, where side streams are converted into valuable products that reduce ecological impact while creating economic opportunities.

All project partners recognize this potential and have expressed interest in participating in a follow-up project. Discussions are currently underway on how we can jointly build on the project results.